CYLINDER HEAD — Installation (Determine gasket grade)
EM-229spec tableCD engine. Cylinder head gasket grade selection with worked 4-cylinder example. Section tab marked 'CD'.
Determine gasket grade
- 6Determine gasket grade.(1) Calculate average value of projections for all pistons.(2) Determine gasket thickness, referring to the chart.(3) If any one of the average values of each piston exceeds the average value (Max.) for piston projections by more than 0.05 mm (0.0020 in), select a one grade thicker gasket than that determined in step (2).
SEM252D
Gasket grade selection chart (Unit: mm (in))
A
Average values for piston projectionsLess than 0.52 (0.0205)
Gasket thickness1.15 (0.0453)
Number of indentations1
B
Average values for piston projections0.52 - 0.57 (0.0205 - 0.0224)
Gasket thickness1.20 (0.0472)
Number of indentations2
C
Average values for piston projectionsMore than 0.57 (0.0224)
Gasket thickness1.25 (0.0492)
Number of indentations3
Example
Gasket grade selection worked example (Unit: mm (in))
1.
ItemMeasured value (M1 / M2)
Cylinder No. 1M1: 0.53 (0.0209) / M2: 0.56 (0.0220)
Cylinder No. 2M1: 0.59 (0.0232) / M2: 0.55 (0.0217)
Cylinder No. 3M1: 0.53 (0.0209) / M2: 0.58 (0.0228)
Cylinder No. 4M1: 0.58 (0.0228) / M2: 0.51 (0.0201)
Remarks
2.
ItemAverage value of each piston
Cylinder No. 10.545 (0.0215)
Cylinder No. 20.57 (0.0224)
Cylinder No. 30.555 (0.0219)
Cylinder No. 40.545 (0.0215)
Remarks
3.
ItemAverage value of all pistons
Cylinder No. 10.55375 (0.02180)
Cylinder No. 2
Cylinder No. 3
Cylinder No. 4
Remarks
4.
ItemRounded value
Cylinder No. 10.55 (0.0217)
Cylinder No. 2
Cylinder No. 3
Cylinder No. 4
Remarks
5.
ItemDetermined gasket thickness (Temporary)
Cylinder No. 11.20 (0.0472) (Grade B)
Cylinder No. 2
Cylinder No. 3
Cylinder No. 4
Remarks
6.
ItemX: Maximum piston projection of selected gasket ... 0.57 (0.0224) + 0.05 (0.0020) = 0.62 (0.0244); Y: Maximum of the average value of each piston = 0.57 (0.0224); Result: Y < X
Cylinder No. 1
Cylinder No. 2
Cylinder No. 3
Cylinder No. 4
Remarks*1
7.
ItemDetermined gasket thickness (Final)
Cylinder No. 11.20 (0.0472) (Grade B)
Cylinder No. 2
Cylinder No. 3
Cylinder No. 4
Remarks
NOTE
*1: If Y > X [for example Y = 0.63 mm (0.0248 in)], use thicker gasket grade C.
