Engine Mechanical
Section EM — 282 pages
PRECAUTIONS
EM-3 — EM-5PREPARATION
EM-6 — EM-12OUTER COMPONENT PARTS
EM-13 — EM-18COMPRESSION PRESSURE
EM-19OIL PAN
EM-20 — EM-21TIMING CHAIN
EM-22 — EM-34OIL SEAL REPLACEMENT
EM-35 — EM-36CYLINDER HEAD
EM-37 — EM-45VALVE CLEARANCE
EM-46 — EM-48ENGINE REMOVAL
EM-49 — EM-53CYLINDER BLOCK
EM-54 — EM-65OUTER COMPONENT PARTS
EM-66 — EM-72COMPRESSION PRESSURE
EM-73OIL PAN
EM-74 — EM-80TIMING CHAIN
EM-81 — EM-97- EM-81TIMING CHAIN
- EM-82TIMING CHAIN
- EM-83TIMING CHAIN
- EM-84TIMING CHAIN
- EM-85Removal
- EM-86Removal
- EM-87Removal
- EM-88Inspection / Installation
- EM-89Installation
- EM-90Installation
- EM-91Installation (Cont'd) - Cylinder Head (SR20DE)
- EM-92Installation (Cont'd) - Cylinder Head (SR20DET)
- EM-93Installation
- EM-94Installation (Cont'd) - Camshaft Bracket Tightening
- EM-95Installation
- EM-96Installation
- EM-97Installation
OIL SEAL REPLACEMENT
EM-98 — EM-100INTAKE MANIFOLD
EM-101 — EM-104ACCEL-DRUM UNIT (SR20DE)
EM-105 — EM-106THROTTLE CHAMBERS (SR20DET)
EM-107 — EM-109CYLINDER HEAD
EM-110 — EM-129- EM-110CYLINDER HEAD
- EM-111CYLINDER HEAD
- EM-112CYLINDER HEAD
- EM-113CYLINDER HEAD
- EM-114CYLINDER HEAD
- EM-115Inspection
- EM-116Inspection
- EM-117Inspection
- EM-118Inspection
- EM-119Inspection
- EM-120Inspection / Assembly
- EM-121Assembly
- EM-122Assembly
- EM-123Assembly (Cont'd) / Valve Clearance Adjustment
- EM-124Valve Clearance Adjustment
- EM-125Valve Clearance Adjustment
- EM-126Valve Clearance Adjustment
- EM-127Valve Clearance Adjustment
- EM-128Valve Clearance Adjustment
- EM-129Valve Clearance Adjustment
TURBOCHARGER
EM-130 — EM-135ENGINE REMOVAL
EM-136 — EM-141CYLINDER BLOCK
EM-142 — EM-284- EM-142SR20DE (exploded view)
- EM-143SR20DET (exploded view)
- EM-144Disassembly (Piston and Crankshaft)
- EM-145Disassembly (Cont'd) / Inspection
- EM-146Inspection
- EM-147Inspection
- EM-148Inspection
- EM-149Inspection
- EM-150Inspection
- EM-151Inspection
- EM-152Inspection (Cont'd) / Assembly
- EM-153Assembly
- EM-154Assembly
- EM-155Assembly
- EM-156Assembly
- EM-157Outer Component Parts
- EM-158Compression Pressure
- EM-159Oil Pan - Removal / Installation
- EM-160Oil Pan - Installation
- EM-161Timing Belt
- EM-162Timing Belt - Removal
- EM-163Timing Belt - Removal
- EM-164Timing Belt - Inspection
- EM-165Timing Belt - Inspection (Cont'd) / Installation
- EM-166Timing Belt - Installation
- EM-167Oil Seal Replacement - Valve Oil Seal
- EM-168Oil Seal Replacement
- EM-169Cylinder Head - Exploded View
- EM-170Cylinder Head - Removal
- EM-171Cylinder Head - Removal (Cont'd) / Disassembly
- EM-172Cylinder Head - Inspection
- EM-173Cylinder Head - Inspection (Cont'd) / Valve Guide Replacement
- EM-174Cylinder Head - Inspection (Cont'd) / Valve Seats
- EM-175Cylinder Head - Inspection
- EM-176Cylinder Head - Inspection
- EM-177Cylinder Head - Inspection (Cont'd) / Assembly
- EM-178Cylinder Head - Assembly (Cont'd) / Installation
- EM-179Cylinder Head - Installation
- EM-180Cylinder Head - Installation
- EM-181Cylinder Head - Installation
- EM-182Engine Removal
- EM-183Engine Removal
- EM-184Engine Removal
- EM-185CYLINDER BLOCK
- EM-186Disassembly and Inspection
- EM-187Inspection
- EM-188Inspection
- EM-189Inspection
- EM-190Inspection
- EM-191Inspection
- EM-192Inspection (Cont'd) / Assembly
- EM-193Assembly
- EM-194Assembly
- EM-195OUTER COMPONENT PARTS
- EM-196Outer Component Parts (CD20 — Right side)
- EM-197Outer Component Parts (CD20 — Left side)
- EM-198Compression Pressure
- EM-199Compression Pressure
- EM-200Compression Pressure
- EM-201Oil Pan
- EM-202Oil Pan — Installation
- EM-203Timing Belt — Camshaft Timing Belt (CD17)
- EM-204Timing Belt — Camshaft Timing Belt (CD17)
- EM-205Camshaft Timing Belt — CD17
- EM-206Camshaft Timing Belt — CD20
- EM-207Camshaft Timing Belt — CD20
- EM-208Camshaft Timing Belt — CD20 (Cont'd) — Inspection
- EM-209Camshaft Timing Belt — CD20
- EM-210Camshaft Timing Belt — CD20 (Cont'd) / Injection Pump Timing Belt
- EM-211Injection Pump Timing Belt
- EM-212Oil Seal Replacement — Valve Oil Seal
- EM-213Oil Seal Replacement — Camshaft / Crankshaft Oil Seals
- EM-214Oil Seal Replacement — Crankshaft Rear Oil Seal
- EM-215Cylinder Head - CD17
- EM-216Cylinder Head - CD20
- EM-217Cylinder Head - Removal
- EM-218Cylinder Head - Disassembly
- EM-219Cylinder Head - Inspection
- EM-220Cylinder Head - Inspection (Valve Seats)
- EM-221Cylinder Head - Inspection (Valve Seat Replacement)
- EM-222Cylinder Head - Inspection (Valve Dimensions, Springs, Lifter)
- EM-223Cylinder Head - Inspection (Valve Lifter, Combustion Chamber, Camshaft)
- EM-224Cylinder Head - Inspection (Camshaft Runout, Cam Height, Journal Clearance)
- EM-225CYLINDER HEAD — Inspection (Using plastigage)
- EM-226CYLINDER HEAD — Assembly
- EM-227CYLINDER HEAD — Installation
- EM-228CYLINDER HEAD — Installation
- EM-229CYLINDER HEAD — Installation (Determine gasket grade)
- EM-230CYLINDER HEAD — Installation (Selecting cylinder head gasket — CD20)
- EM-231CYLINDER HEAD — Installation (Chart A — piston projection vs gasket)
- EM-232ENGINE REMOVAL
- EM-233ENGINE REMOVAL
- EM-234ENGINE REMOVAL
- EM-235ENGINE REMOVAL
- EM-236CYLINDER BLOCK
- EM-237(CD20)
- EM-238Disassembly (Piston and Crankshaft)
- EM-239Inspection (Piston and Piston Pin Clearance / Piston Ring Side Clearance)
- EM-240Inspection (Cont'd): Piston Ring Gap / Main Bearing Clearance
- EM-241Inspection (Cont'd): Main Bearing Selection / Connecting Rod Bearing Clearance
- EM-242Inspection (Cont'd): Connecting Rod Bearing Clearance / Piston Pin Clearance
- EM-243Inspection (Cont'd): Bearing Replacement / Connecting Rod Bend and Torsion / Crankshaft
- EM-244Inspection (Cont'd): Cylinder Block Distortion / Cylinder Bore
- EM-246Assembly
- EM-247Assembly
- EM-248Assembly
- EM-249Assembly
- EM-250Service Data and Specifications (S.D.S.) - General Specifications
- EM-251Service Data and Specifications (S.D.S.) - Inspection and Adjustment
- EM-252Service Data and Specifications (S.D.S.) - Inspection and Adjustment
- EM-253Service Data and Specifications (S.D.S.) - Inspection and Adjustment
- EM-254Service Data and Specifications (S.D.S.) - Inspection and Adjustment
- EM-255Service Data and Specifications (S.D.S.) - Inspection and Adjustment
- EM-256Service Data and Specifications (S.D.S.) - Inspection and Adjustment (Cont'd): Piston, Piston Ring and Piston Pin / Connecting Rod
- EM-257Service Data and Specifications (S.D.S.) - Inspection and Adjustment
- EM-258Service Data and Specifications (S.D.S.) - General Specifications (SR20DE / SR20DET)
- EM-259Service Data and Specifications (S.D.S.) - Inspection and Adjustment (Cylinder Head / Valve)
- EM-260Service Data and Specifications (S.D.S.) - Inspection and Adjustment (Cont'd) (Valve spring / H.L.A. / Valve guide)
- EM-261Service Data and Specifications (S.D.S.) - Inspection and Adjustment (Cont'd) (Valve seat)
- EM-262Service Data and Specifications (S.D.S.) - Inspection and Adjustment (Cont'd) (Valve clearance adjustment / Available shims, SR20DE)
- EM-263Service Data and Specifications (S.D.S.) - Inspection and Adjustment (Cont'd) (Valve clearance adjustment / Available shims and rocker arm guides, SR20DET)
- EM-264Service Data and Specifications (S.D.S.) - Inspection and Adjustment (Cont'd) (Camshaft and camshaft bearing / Valve timing)
- EM-265Service Data and Specifications (S.D.S.) - Inspection and Adjustment (Cont'd) (Cylinder block / Piston, piston ring and piston pin)
- EM-266Service Data and Specifications (S.D.S.) - Inspection and Adjustment
- EM-267Service Data and Specifications (S.D.S.) - Inspection and Adjustment
- EM-268Service Data and Specifications (S.D.S.) - Inspection and Adjustment
- EM-269Service Data and Specifications (S.D.S.) - General Specifications / Inspection and Adjustment
- EM-270Service Data and Specifications (S.D.S.) - Inspection and Adjustment
- EM-271Service Data and Specifications (S.D.S.) - Inspection and Adjustment
- EM-272Service Data and Specifications (S.D.S.) - Inspection and Adjustment
- EM-273Service Data and Specifications (S.D.S.) - Inspection and Adjustment
- EM-274Service Data and Specifications (S.D.S.) - Inspection and Adjustment — CD17
- EM-275Service Data and Specifications (S.D.S.) - Inspection and Adjustment — CD17
- EM-276Service Data and Specifications (S.D.S.) — Inspection and Adjustment — CD17
- EM-277Service Data and Specifications (S.D.S.) — Inspection and Adjustment — CD17
- EM-278Service Data and Specifications (S.D.S.) — Inspection and Adjustment — CD17
- EM-279Service Data and Specifications (S.D.S.) — Inspection and Adjustment — CD20
- EM-280Service Data and Specifications (S.D.S.) — Inspection and Adjustment — CD20
- EM-281Service Data and Specifications (S.D.S.) — Inspection and Adjustment — CD20
- EM-282Service Data and Specifications (S.D.S.) — Inspection and Adjustment — CD20
- EM-283Service Data and Specifications (S.D.S.) — Inspection and Adjustment — CD20
- EM-284Service Data and Specifications (S.D.S.) — Tightening Torque