E.C.C. Trouble Diagnoses (Models with catalyzer) - How to Perform Trouble Diagnoses for Quick and Accurate Repair
EF & EC-45prose procedureApplies to GA13DS, GA14DS & GA16DS engines with catalyzer.
How to Perform Trouble Diagnoses for Quick and Accurate Repair
INTRODUCTION
The engine has an electronic control unit to control major systems such as idle-up control, ignition control, fuel cut control, etc. The control unit accepts input signals from sensors and instantly drives actuators. It is essential that both kinds of signals are proper and stable. At the same time, it is important that there are no conventional problems such as vacuum leaks, fouled spark plugs, or other problems with the engine.
It is much more difficult to diagnose a problem that occurs intermittently rather than continuously. Most intermittent problems are caused by poor electric connections or faulty wiring. In this case, careful checking of suspicious circuits may help prevent the replacement of good parts.
A visual check only may not find the cause of the problems. A road test with a circuit tester connected to a suspected circuit should be performed.
Before undertaking actual checks, take just a few minutes to talk with a customer who approaches with a driveability complaint. The customer is a very good supplier of information on such problems, especially intermittent ones. Through the talks with the customer, find out what symptoms are present and under what conditions they occur.
Start your diagnosis by looking for "conventional" problems first. This is one of the best ways to troubleshoot driveability problems on an electronically controlled engine vehicle.
WORK FLOW
1
CHECK-IN
2
STEP 1: LISTENING TO CUSTOMER COMPLAINTS
3
STEP 2: DUPLICATION OF OPERATING CONDITIONS THAT LEAD TO MALFUNCTIONS
4
STEP 3: BASIC INSPECTION
5
STEP 4: INSPECTION OF ELECTRONIC CONTROL SYSTEM
6
STEP 5: INSPECTION OF EACH COMPONENT
7
STEP 6: REPAIR / REPLACEMENT
8
STEP 7: FINAL CHECK
N.G.
return to step 5
O.K.
CHECK-OUT
NOTE
Reference items for WORK FLOW steps: STEP 1 — Diagnostic Worksheet [EF & EC-46]; STEP 2 — Intermittent Problem Simulation [EF & EC-47]; STEP 3 — Basic Inspection [EF & EC-48]; STEP 4 — Diagnostic Procedure 1-13, 1-19 [EF & EC-50 - 82] [EF & EC-86 - 132]; STEP 5 — Electrical Components Inspection [EF & EC-136 -149].
See also
EF & EC-46E.C.C. Trouble Diagnoses (Models with catalyzer) - How to Perform Trouble Diagnoses for Quick and Accurate Repair (Cont'd) - Diagnostic WorksheetEF & EC-47E.C.C. Trouble Diagnoses (Models with catalyzer) - How to Perform Trouble Diagnoses for Quick and Accurate Repair (Cont'd) - Intermittent Problem SimulationEF & EC-48E.C.C. Trouble Diagnoses (Models with catalyzer) - Basic Inspection / Diagnostic ProcedureEF & EC-50E.C.C. Trouble Diagnoses (Models with catalyzer without E.G.R.) - Diagnostic Procedure 1 - Main Power Supply and Ground CircuitEF & EC-82E.C.C. TROUBLE DIAGNOSES (Models with catalyzer without E.G.R.) — Diagnostic Procedure 13: INHIBITOR/NEUTRAL/CLUTCH SWITCH (Not self-diagnostic item)EF & EC-86E.C.C. TROUBLE DIAGNOSES (Models with catalyzer and E.G.R.) — Diagnostic Procedure 1: MAIN POWER SUPPLY AND GROUND CIRCUIT (Not self-diagnostic item)EF & EC-132E.C.C. TROUBLE DIAGNOSES (Models with catalyzer and E.G.R.) - Diagnostic Procedure 19: INHIBITOR/NEUTRAL/CLUTCH SWITCH (Not self-diagnostic item)EF & EC-136E.C.C. TROUBLE DIAGNOSES (Models with catalyzer) — Electrical Components Inspection: E.C.C. Control Unit Input/Output Signal InspectionEF & EC-149E.C.C. TROUBLE DIAGNOSES (Models with catalyzer) — Electrical Components Inspection (Cont'd)
