Service Data and Specifications (S.D.S.) - Engine Maintenance (Cont'd)
MA-71spec tablePage corner marker "CD". All specs cover the CD17 and CD20 diesel engines.
INSPECTION AND ADJUSTMENT
Valve clearance (Hot)
Valve clearance (Hot) (Unit: mm (in))
Intake
Value0.20 - 0.30 (0.008 - 0.012)
Exhaust
Value0.40 - 0.50 (0.016 - 0.020)
Service shims
Service shims
13232-16A00
Thickness mm (in)3.00 (0.1181)
Identification300
13232-16A01
Thickness mm (in)3.05 (0.1201)
Identification305
13232-16A02
Thickness mm (in)3.10 (0.1220)
Identification310
13232-16A03
Thickness mm (in)3.15 (0.1240)
Identification315
13232-16A04
Thickness mm (in)3.20 (0.1260)
Identification320
13232-16A05
Thickness mm (in)3.25 (0.1280)
Identification325
13232-16A06
Thickness mm (in)3.30 (0.1299)
Identification330
13232-16A07
Thickness mm (in)3.35 (0.1319)
Identification335
13232-16A08
Thickness mm (in)3.40 (0.1339)
Identification340
13232-16A09
Thickness mm (in)3.45 (0.1358)
Identification345
13232-16A10
Thickness mm (in)3.50 (0.1378)
Identification350
13232-16A11
Thickness mm (in)3.55 (0.1398)
Identification355
13232-16A12
Thickness mm (in)3.60 (0.1417)
Identification360
13232-16A13
Thickness mm (in)3.65 (0.1437)
Identification365
13232-16A14
Thickness mm (in)3.70 (0.1457)
Identification370
13232-16A15
Thickness mm (in)3.75 (0.1476)
Identification375
13232-16A16
Thickness mm (in)3.80 (0.1496)
Identification380
13232-16A17
Thickness mm (in)3.85 (0.1516)
Identification385
13232-16A18
Thickness mm (in)3.90 (0.1535)
Identification390
13232-16A19
Thickness mm (in)3.95 (0.1555)
Identification395
13232-16A20
Thickness mm (in)4.00 (0.1575)
Identification400
13232-16A21
Thickness mm (in)4.05 (0.1594)
Identification405
13232-16A22
Thickness mm (in)4.10 (0.1614)
Identification410
13232-16A23
Thickness mm (in)4.15 (0.1634)
Identification415
13232-16A24
Thickness mm (in)4.20 (0.1654)
Identification420
Drive belt deflection [Applied pushing force: 98 N (10 kg, 22 lb)]
Drive belt deflection (Unit: mm (in))
New belt
Alternator8.5 - 10.5 (0.335 - 0.413)
A/C compressor9.5 - 11.5 (0.374 - 0.453)
P/S oil pump - CD178.5 - 10.5 (0.335 - 0.413)
P/S oil pump - CD204 - 6 (0.16 - 0.24)
Water pump - CD20 without P/S6 (0.24)
Used belt
Alternator10.5 - 12.5 (0.413 - 0.492)
A/C compressor11.5 - 13.5 (0.453 - 0.531)
P/S oil pump - CD1710.5 - 12.5 (0.413 - 0.492)
P/S oil pump - CD205 - 7 (0.20 - 0.28)
Water pump - CD20 without P/S8 (0.31)
Limit
Alternator17 (0.67)
A/C compressor17 (0.67)
P/S oil pump - CD1714 (0.55)
P/S oil pump - CD208 (0.31)
Water pump - CD20 without P/S—
Coolant capacity (Refill capacity)
Coolant capacity (Refill capacity) (Unit: ℓ (Imp qt))
With heater
CD176.5 (5-3/4)
CD207.1 (6-1/4)
Without heater
CD176.2 (5-1/2)
CD206.8 (6)
Reservoir tank
CD170.7 (5/8)
CD200.7 (5/8)
Cooling system check
Cooling system check (Unit: kPa (bar, kg/cm², psi))
Radiator cap relief pressure
CD1788 (0.88, 0.9, 13)
CD20118 (1.18, 1.2, 17)
Radiator testing pressure
CD17157 (1.57, 1.6, 23)
CD20157 (1.57, 1.6, 23)
Engine oil capacity (Refill capacity)
Engine oil capacity (Refill capacity) (Unit: ℓ (Imp qt))
Without oil filter
CD174.4 (3-7/8)
CD204.9 (4-3/8)
With oil filter
CD174.9 (4-3/8)
CD205.4 (4-3/4)
Injection nozzle
Injection nozzle (Unit: kPa (bar, kg/cm², psi))
Injection pressure
Value12,749 (127.5, 130, 1,849)
Idle speed
Idle speed (Unit: rpm)
M/T
Standard700 +50 -0
Air conditioner "ON"*800*
NOTE
*: Air conditioner "ON"
TIGHTENING TORQUE
Tightening torque
Manifold nuts & bolts
N·m18 - 22
kg-m1.8 - 2.2
ft-lb13 - 16
Rocker cover screw
N·m1 - 3
kg-m0.1 - 0.3
ft-lb0.7 - 2.2
Alternator, power steering mounting bolt
N·m37 - 51
kg-m3.8 - 5.2
ft-lb27 - 38
Alternator, power steering adjuster lock bolt
N·m21 - 26
kg-m2.1 - 2.7
ft-lb15 - 20
Cylinder block drain plug
N·m54 - 74
kg-m5.5 - 7.5
ft-lb40 - 54
Engine oil pan drain plug
N·m29 - 39
kg-m3.0 - 4.0
ft-lb22 - 29
Injector (To head)
N·m59 - 69
kg-m6.0 - 7.0
ft-lb43 - 51
Spill tube
N·m39 - 49
kg-m4.0 - 5.0
ft-lb29 - 36
Delivery tube
N·m22 - 25
kg-m2.2 - 2.5
ft-lb16 - 18